• INTRODUCTION

  This workshop will focus on generators and emergency power so that students will be prepared if there is an emergency situation. This electrical training course provides practical, real-world knowledge to keep your facility running smoothly in all situations because regardless of the cause, lack of electricity at your facility can have disastrous consequences. During this practical workshop, you will learn what you can do; and should do, to make sure your facility will keep running even if the electricity to your facility doesn’t.

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  COURSE OBJECTIVES

  To provide a highly interactive practical learning of the operations and maintenance of a diesel generator.

   

  • 

  COURSE DESCRIPTION

  This course is intended to provide in-depth skills in the operations and maintenance of a diesel generator. It covers:

  -Introduction to the operations and maintenance of a diesel engine,

  -All aspects of a modern diesel engine and associated systems.

  -Electrical systems associated with a diesel engine,

  -Generator operations, generator components, excitation systems, and voltage regulation.

   

  WHO SHOULD ATTEND?

  This is an excellent course for:

  -all employees and electrical freelancers are involved in the operations and maintenance of diesel generators.

  -those involved in the use of diesel as emergency generators which would include most power stations, oil platforms, and petrochemical plants.

  – technicians, engineers, entrepreneurs, students, or anyone who has an interest in electrical and mechanical engineering.

  – technicians/Engineers/Managers already working in the Genset industry would come to know how to do their work in a perfect way as per worldwide standards.

  • 

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  PREREQUISITES

  All Attendees should have a sound power generation background.

   

   

  COURSE OUTCOME / GOAL

  This course aims to equip the learner with theoretical and practical skills that will be required when working with diesel generators. It is hoped that most institutions that use emergency generators will benefit more.

  – It will provide much confidence to newcomers to enter the generator industry.

   

  COURSE OUTLINE

  Introduction

  • Type of Diesel Generators, Market Size, and Forecast for next 5 years, Ecosystem.

  • Processing by OEM, Diesel engine-It’s parts- Exhaust, electrical, Installation.

  • Enclosure Manufacturing – Fabrication

  • Best Practices for Bending cum Checklist

  • 

  • Best Practices for Welding cum Checklist

  • Surface Treatment Process and Pretreatment process, corrosion classes

  • Best practices for Pretreatment cum Checklist and Quality Plan.

  • Electrostatic Deposition Paint Process -Powder Coating

  • Best Practices for Powder Coating cum Checklist and Quality Plan

  • Quality Control Practices

  • Diesel Engine Crank Shaft End Play and SAE Numbers

  • Engine, Alternator, and Canopy Assembly

  • Best Practices for Engine Alternator Coupling cum checklist

  • Best Practices for Engine Alternator mounting on base frame cum checklist

  • Best Practices for Radiator Assembly cum checklist 

•  

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  • Quality Plan for Generator Assembly

  • Diesel Engine and Generator Electrical Sensors and Signal Transducers

  • Control Panel, Switch Gear, Battery Chargers, and wiring diagrams

  • Loose Wiring Inspection and Best Crimping Practices

  • Best Practices for Control Panel Assembly cum checklist

  • PLC Controller Programming

  • Electrical Theories and Generator Components

  • Automatic Voltage Regulator and Insulation Classes

  • Diesel Engine Governing System, PID and ECM Modules, limits as per ISO8528

  • Generator Starting Procedure, Electrical Load Testing, Transient Responses.

  • Various Performance Tests Like Sound Level, Vibration, LAT, Back Pressure, etc.

  • Electrical Load Calculation and Rating Classes as per ISO8528

  Maintenance

  • Routine Maintenance and Steps to download Genset Event Log.

  • Lubrication System

  • Cooling System

  • Air Induction System

  • Smoke Color Diagnosis

  • Magnetic Pick Up Unit (MPU) Testing and its Installation within Engine.

  Emergency and Standby Power Systems.

  Environmental Effects on Performance of Diesel Generator

  • Environmental Effects on Performance of Diesel Generator

  Exhaust System Installations

  • Exhaust System Overview

  • Construction of Exhaust System

  • Type of Silencers

  • Long Installations

• Genset Lifting Instructions, Criteria for installation foundation, and location.

   

TO  BOOK THIS TRAINING, PLEASE FILL IN THE BOOKING FORM FROM THIS SITE:

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TO PAY FOR THIS COURSE, PLEASE CLICK THIS LINK

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